Wednesday, April 25, 2012

Solid- vs. Stranded-Conductor Cables



UTP and ScTP cables have either solid copper conductors or conductors made of several tiny strands of copper. Solid conductors are very stable geometrically and, therefore, electrically superior, but they will break if flexed very often. Stranded conductors are very flexible and resistant to bend-fatigue breaks, but their cross-sectional geometry changes as they are moved, and this can contribute to electrical anomalies. Stranded cables also have a higher attenuation (signal loss) than solid-conductor cables.
Note 
Solid-conductor cables are usually used in backbone and horizontal cabling where, once installed, there won't be much movement. Stranded-conductor cables are used in patch cords, where their flexibility is desirable and their typically short lengths mitigate transmission problems.
The differences in conductors mean a difference in IDC types. You have to be careful when you purchase plugs, wall plates, and patch panels because they won't work interchangeably with solid- and stranded-core cables—the blade designs are different.
Warning 
Using the wrong type of cable/connector combination can be a major source of intermittent connection errors after your system is running.
With a solid-conductor IDC, you are usually forcing the conductor between two blades that form a V-shaped notch. The blades slice through the plastic and into the copper conductor, gripping it and holding it in place. This makes a very reliable electrical contact. If you force a stranded conductor into this same opening, contact may still be made. But, because one of the features of a stranded design is that the individual copper filaments can move (this provides the flexibility), they will sort of mush into an elongated shape in the V. Electrical contact may still be made, but the grip on the conductor is not secure and often becomes loose over time.
The blade design of IDC connectors intended for stranded-core conductors is such that forcing a solid-core conductor onto the IDC connector can break the conductor or fail to make contact entirely. Broken conductors can be especially problematic because the two halves of the break can be close enough together that contact is made when the temperature is warm, but the conductor may contract enough to cause an open condition when cold.
Some manufacturers of plugs advertise that their IDC connectors are universal and may be used with either solid or stranded conductors. Try them if you like, but if you have problems, switch to a plug specifically for the type of cable you are using.
Jacks and termination blocks are almost exclusively solid-conductor devices. You should never punch down on a 66, 110, or modular jack with stranded conductors.

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