Saturday, September 17, 2011

Common Cabling Tools - Wire Cutters



You can, without feeling very guilty, use a regular set of lineman's pliers to snip through coaxial and twisted-pair cables. You can even use them for fiber-optic cables, but cutting through the aramid yarns used as strength members can be difficult; you will dull your pliers quickly, not to mention what you may do to your wrist.
KEY TERM: aramid 
Aramid is the common name for the material trademarked as Kevlar that's used in bulletproof vests. It is used in optical fiber cable to provide additional strength.
So why would you want a special tool for something as mundane as cutting through the cable? Here's the catch regarding all-purpose pliers: as they cut, they will mash the cable flat. All the strippers described previously work best if the cable is round. Specialized cutters such as the one shown in Figure 1 are designed for coax and twisted-pair cables and preserve the geometry of the cable as they cut. This is accomplished using curved instead of flat blades.


Figure 1: Typical wire cutters
For fiber-optic cables, special scissors are available that cut through aramid with relative ease. Figure 2 shows scissors designed for cutting and trimming the Kevlar strengthening members found in fiber-optic cables.


Figure 2: IDEAL DataComm's Kevlar scissors

Monday, September 12, 2011

Common Cabling Tools - Wire Strippers



The variety of cable strippers represented in this section is a function of the many types of cable you can work with, various costs of the cable strippers, and versatility of the tools.

Twisted-Pair Strippers

Strippers for UTP, ScTP, and STP cables are used to remove the outer jacket and have to accommodate the wide variation in the geometry of UTP cables. Unlike coax, which is usually consistently smooth and round, twisted-pair cables can have irregular surfaces due to the jacket shrinking down around the pairs. Additionally, the jacket thickness can differ greatly depending on brand and flame rating. The trick is to aid removal of the jacket without nicking or otherwise damaging the insulation on the conductors underneath.
The wire stripper in Figure 1 uses an adjustable blade so that you can fix the depth, matching it to the brand of cable you are working with. Some types use spring tension to help keep the blade at the proper cutting depth.

Figure 1: A wire stripper
In both cases, the goal is to score (lightly cut) the jacket without penetrating it completely. Then, you flex the cable to break the jacket along the scored line. This ensures that the wire insulation is nick-free. In some models, the tool can also be used to score or slit the jacket lengthwise in the event you need to expose a significant length of conductors.
Note 
When working with UTP, ScTP, or STP cables, you will rarely need to strip the insulation from the conductors. Termination of these cable types on patch panels, cross-connections, and most wall plates employs the use of insulation displacement connectors (IDCs) that make contact with the conductor by slicing through the insulation. In case you need to strip the insulation from a twisted-pair cable, keep a pair of common electrician's strippers handy. Just make sure it can handle the finer-gauge wires such as 22, 24, and 26 AWG that are commonly used with LAN wiring.

Coaxial Wire Strippers

Coaxial cable strippers are designed with two or three depth settings. These settings correspond to the different layers of material in the cable. Coaxial cables are pretty standardized in terms of central-conductor diameter, thickness of the insulating and shielding layers, and thickness of the outer jacket, making this an effective approach.
In the inexpensive (but effective for the do-it-yourself folks) model shown in Figure 2, the depth settings are fixed. The wire stripper in Figure 2 can be used to strip coaxial cables (RG-59 and RG-6) to prepare them for F-type connectors.

Figure 2: Inexpensive coaxial wire strippers
To strip the cable, you insert it in a series of openings that allows the blade to penetrate to different layers of the cable. At every step, you rotate the tool around the cable and then pull the tool toward the end of the cable, removing material down to where the blade has penetrated. To avoid nicking the conductor, the blade is notched at the position used to remove material.
One problem with the model shown in Figure 2 is that you end up working pretty hard to accomplish the task. For its low price, the extra work may be a good trade-off if stripping coax isn't a day-in, day-out necessity. However, if you are going to be working with coaxial cables on a routine basis, you should consider some heftier equipment. Figure 3 shows a model that accomplishes the task in a more mechanically advantageous way (that means it's easier on your hands). In addition, it offers the advantage of adjustable blades so that you can optimize the cutting thickness for the exact brand of cable you're working with.

Figure 3: Heavy-duty coaxial wire strippers
Coaxial strippers are commonly marked with settings that assist you in removing the right amount of material at each layer from the end of the cable so it will fit correctly in an F- or BNC-type connector.

Fiber-Optic Cable Strippers

Fiber-optic cables require very specialized tools. Fortunately, the dimensions of fiber coatings, claddings, and buffers are standardized and manufactured to precise tolerances. This allows tool manufacturers to provide tools such as the one shown in Figure 4 that will remove material to the exact thickness of a particular layer without damage to the underlying layer. Typically, these look like a conventional multigauge wire stripper with a series of notches to provide the proper depth of penetration.


Figure 4: A fiber-optic cable stripper

Monday, September 5, 2011

Building a Cabling Toolkit



Throughout this chapter, a number of tools are discussed, and photos illustrate them. Don't believe for a minute that we've covered all the models and permutations available! This chapter is an introduction to the types of tools you may require, and will help you recognize a particular tool so you can get the one that best suits you. It is impossible for us to determine your exact tool needs. Keeping your own needs in mind, read through the descriptions that follow, and choose those tools that you anticipate using.
Myriad online catalog houses and e-commerce sites sell the tools and parts you need to complete your cabling tool kit. A few of these include:
If you have to scratch and sniff before buying, visit a local distributor in your area. Check your local phone book for vendors such as Anicom, Anixter, CSC, Graybar, and many other distributors that specialize in servicing the voice/data market; many of these vendors have counter sale areas where you can see and handle the merchandise before purchasing.
We can't describe in precise detail how each tool works or all the ways you can apply it to different projects. We'll supply a basic description of each tool's use, but because of the wide variety of manufacturers and models available, you'll have to rely on the manufacturer's instructions to learn how to use a particular device.

Friday, September 2, 2011

Administration Standards



After troubleshooting a network issue and figuring out that it's a problem with the physical layer, have you ever found complete spaghetti in a telecommunications room? In our consulting practices, we see this all too often. Our clients then pay two to three times the regular consulting fees because it takes so much time to sort through the mess.
Note 
Network administrators should be judged by the neatness of their telecommunications rooms.
To provide a standard methodology for the labeling of cables, pathways, and spaces, the TIA published the ANSI/TIA/EIA-606-A Administration Standard for the Telecommunications Infrastructure of Commercial Buildings. In addition to guidelines for labeling, the standard recommends the color-coding scheme shown in Table 1. This scheme applies not only to labeling of cables and connections but also to the color of the cross-connect backboards in the telecommunication rooms. It does not necessarily apply to the colors of cable jackets, although some installations may attempt to apply it.
Table 1: Color-Coding Schemes 
Color Code
Usage
Black
No termination type assigned
White
First-level backbone (MC/IC or MC/TC terminations)
Red
Reserved for future use
Gray
Second-level backbone (IC/TC terminations)
Yellow
Miscellaneous (auxiliary, security alarms, etc.)
Blue
Horizontal-cable terminations
Green
Network connections
Purple
Common equipment (PBXs, host LANs, muxes)
Orange
Demarcation point (central office terminations)
Brown
Interbuilding backbone (campus cable terminations)
Besides labeling and color coding, you should consider bundling groups of related cables with plastic cable ties (tie-wraps). Plastic cable ties come in a variety of sizes for all kinds of applications. When bundling cables, however, be sure not to cinch them too tightly, as you could disturb the natural geometry of the cable. If you ever have to perform maintenance on a group of cables, all you have to do is cut the plastic ties and add new ones when you're finished. Many companies make hook-and-loop (Velcro) type tie-wraps, and these are recommended over tie-wraps for both copper and optical fiber cables as they typically prevent over-cinching.
Tip 
While hook-and-loop cable wraps are more expensive than traditional thin plastic tie wraps, they more than pay for themselves by assuring that cables are not over-cinched; be sure to have plenty on hand.
Whether you implement the ANSI/TIA/EIA-606-A standard or come up with your own methodology, the most import aspect of cable administration is to have accurate documentation of your cable infrastructure.