Common Cabling Tools - Punch-Down Tools

Twisted-pair cables are terminated in jacks, cross-connect blocks (66-blocks), or patch panels (110-blocks) that use insulation displacement connectors (IDCs). Essentially, IDCs are little knife blades with a V-shaped gap or slit between them. You force the conductor down into the V and the knife blades cut through the insulation and make contact with the conductor. Although you could accomplish this using a small flat-blade screwdriver, doing so is not recommended. It would be sort of like hammering nails with a crescent wrench. The correct device for inserting a conductor in the IDC termination slot is a punch-down tool.

Different blades are used depending on whether you are going to be terminating on 110-blocks or 66-blocks. Although the blades are very different, most punch-down tools are designed to accept either. In fact, most people purchase the tool with one and buy the other as an accessory, so that one tool serves two terminals.

A punch-down tool is really just a handle with a special "blade" that fits a particular IDC. There are two main types of IDC terminations: the 66-block and the 110-block. The 66-block terminals have a long history rooted in voice cross-connections. The 110-block is a newer design, originally associated with AT&T but now generic in usage. In general, 110-type IDCs are used for data, and 66-type IDCs are used for voice, but neither is absolutely one or the other.

Blades are designed with one end being simply for punch-down. When you turn the blade and apply the other end, it punches down and cuts off excess conductor in one operation. Usually you will use the punch-and-cut end, but for daisy-chaining on a cross-connection, you would use the end that just punches down.

Tip

If you are terminating cables in Krone or BIX (by NORDX) equipment, you will need special punch-down blades. These brands use proprietary IDC designs.

Punch-down tools are available as nonimpact in their least expensive form. Nonimpact tools generally require more effort to make a good termination, but they are well suited for people who only occasionally perform punch-down termination work. Figure 1 shows a typical nonimpact punch-down tool.

Figure 1: IDEAL DataComm's nonimpact punch-down tool

The better-quality punch-down tools are spring-loaded impact tools. When you press down and reach a certain point of resistance, the spring gives way, providing positive feedback that the termination is made. Typically, the tool will adjust to high- and low-impact settings. Figure 2 shows an impact punch-down tool. Notice the dial near the center of the tool—it allows the user to adjust the impact setting. The manufacturer of the termination equipment you are using will recommend the proper impact setting.

Figure 2: IDEAL DataComm's impact tool with adjustable impact settings

With experience, you can develop a technique and rhythm that lets you punch down patch panels and cross-connections very quickly. However, nothing is so frustrating as interrupting your sequence rhythm because the blade stayed on the terminal instead of in the handle of the tool. The better punch-down tools have a feature that locks the blade in place, rather than just holding it in with friction. For the occasional user, a friction-held blade is okay, but for the professional, a lock-in feature is a must that will save time and, consequently, money.

Tip

You should always carry at least one extra blade for each type of termination that you are doing. Once you get the hang of punch-downs, you'll find that the blades don't break often, but they do break occasionally. The cutting edge will also become dull and stop cutting cleanly. Extra blades are inexpensive and can be easily ordered from the company you purchased your punch-down tool from.

Some brands of 110-block terminations support the use of special blades that will punch down multiple conductors at once, instead of one at a time.

If you are punching down IDC connectors on modular jacks from The Siemon Company that fit into modular wall plates, a tool from that company may be of use to you. Rather than trying to find a surface to hold the modular jack against, you can use the Palm Guard (see Figure 3) to hold the modular jack in place while you punch down the wires.

Figure 3: The Palm Guard

Tip

A 4″ square of carpet padding or mouse pad makes a good palm protector when punching down cable on modular jacks.